Italian
Injections
Right,
so you've decided that your Mog could benefit from a little
of the Latin temperament either 1.6 or 2.0-litres of it depending
on what you can find. Choose from the Fiat 124/125,
the 131/132, or if you're lucky enough to find one, the Supermirafiori.
Alternatively, some of the Lancias can donate engines but
you will need the Fiat 'box to fit the Minor - and here you've
got options of four and five-speed or automatic.
Once
you have a suitable donor car, remember not to throw anything
away when liberating its engine and 'box (the easiest way to
do this incidentally is to shake the car violently for about
three minutes which should leave you with one pile of useful
parts and another of rust dust!). If you're going for
the 2.0-litre version you'll need the 1600's front pulley and
ideally its oil filter housing as well. While you are
about it, get hold of a Jag fuel pump - the Minor one runs out
of puff with the Fiat lump.Grit your teeth, set your jaw it's
now time to attack the Morris. The front crossmember has
to be cut out and replaced with one fabricated as per the diagram
('A'). (Don't worry - this is the only serious cutting you need
to do!).
The
dimensions aren't shown because you really have to constantly
offer-up the parts and measure everything to ensure an exact
fit, and this goes for all the brackets used in the conversion.
Remember the old saying - "measure twice and cut once"?
The
next stage involves a lot of careful measuring, adjusting and
re-measuring. With the engine and 'box in the car, you
will have to experiment to find the optimum position, but in
general it should be mounted as high as possible to give enough
room for the oil filter and for a reasonable amount of ground
clearance.
You may find it beneficial to mount the engine a little higher
at the front and canted slightly towards the exhaust side.
Finding room for the oil filter can sometimes be a problem but
there are of course ways around it: smaller filters from a Renault
4 or Reliant Kitten are one solution, a 180 degree conversion
block which takes the standard element is another.
Hacksaws
at the ready - the gearbox needs some attention. Cut back
the bellhousing to clear the steering rack. The amount
depends on how you've positioned the engine. Surplus metal
on the clutch release arm will have to be ground down by about
3/4" to clear the chassis.
When
you're happy with the position of the engine and gearbox - don't
breathe! Measure carefully and fabricate the various mounts
as shown, but don't weld them up until assembling the parts
and checking their position in situ. The
engine mount shown (diagram 'B') utilises the original Fiat
engine mounting rubber bolted to a flat plate, which is then
bolted to the chassis. You will need to drill a clearance hole
in the top-of the chassis for the lower mounting bolt.
Remember
I said not to throw anything away? Well this applies to
Morris bits as well because you need to use the original Minor
gearbox mounts, filed into a slight wedge shape to fit in the
tapered ends of the new crossmember as shown in the diagram
('C'). The gearbox cover will probably have to be quartered
and made higher and wider, but this again depends on how high
the engine and 'box have been mounted.
That's
probably the most difficult part of the job done - so you can
go and have a cup of coffee now. While nursing your aching neck
and bruised fingers for a moment, you can start thinking about
the rear axle you are going to use. No copping-out here because
the Fiat engine is no meany when it comes to power so unless
you like changing halfshafts and diffs every other day, the
original Morris axle will have to go. The Celica axle is a favourite
but really it's down to personal preferences and what you can
find.
Choose
from Marina, A60/MGB, Celica, or Capri with ratios to suit your
requirements. Most of the axles are about the right width for
the Minor, though the Mk 2 Celica one is slightly wider. If
you can find a Celica GT then you've got a limited-slip diff
as well. The Capri axle fits straight on to the Minor springs
but the other axles will have to have new brackets made and
welded to the casing. On the subject of extra brackets, this
is the time to sort out some sort of axle location system. You
can use Volvo radius arms fixed to Lada mounts on the underside
and homemade brackets on the axle; or fit the axle location
kit produced by Owen Burton which bolts to the lower spring
plates. An alternative is the complete Marina axle, shock absorber
and radius arm assembly from the Morris Minor Centre.
Having
chosen your axle, you can now think about propshafts. This will
have to be a hybrid of Fiat and whatever axle you are using
and it is probably best to get this made by a specialist. While
a single piece prop works well, a split prop makes for much
smoother running.
The
clutch operation is simplicity itself. Keep the Fiat cable
and make up a bracket to secure it to the inner chassis member,
utilising the original captive nuts. The lower part of the clutch
pedal has to be lengthened by about 3 1/4 inches, more or less
to suit preferences for pedal pressure, and activates the Fiat
cable with the aid of a Clevis pin.
Helping
the Mog to keep its cool is simply a matter of fitting a radiator
from a Metro Turbo or 1300 Allegro, with a Lancia header tank.
Finding hoses to fit though is more a case of trial and error
as the 1.6, 2.0 Fiats and Lancia engines have slightly different
layouts. A decent sized electric radiator fan is a must - a
Renault 14 fan is a good bet.
As
for getting rid of the exhaust gases, you can make up your own
downpipes to fit the Fiat manifold, or alternatively have a
set made. Ask around - you may be able to find a local specialist
who has a set in stock! The exhaust system itself is really
up to you. Probably the easiest method is to take a trip to
your friendly neighbourhood exhaust centre and find the necessary
pipes and boxes to fit. Some places will even bend the pipes
for you.
Amps,
volts, ohms and fiddly bits are next so pay attention. If you're
using the original Fiat alternator just follow the wiring
diagram but you will have to get your Minor electrics changed
over to positive earth first(!). The Fiat alternators are quite
expensive so if you want to use a Lucas one, you will have to
make up the necessary adaptor bracket. You can use Fiat instruments
but Minor ones look more the part. Connect the Fiat cable to
the Minor speodo with the little nylon fitting from a Fiat gearstick
(part number 24 in the Haynes illustration) and hey presto,
you can frighten yourself every time you glance at the speedo!
You
are also going to frighten yourself unless you do something
about the suspension and brakes.
Discs are an absolute must as are telescopic
shocks front and rear, and preferably a front anti-roll
bar as well. specialists for these. And it should go without
saying that your Mog should be structurally sound and capable
of withstanding all the extra horses under the bonnet.
I
suppose now you want to know about performance? Well, a sub-16
second run at the dragstrip should be easily possible!
Well
that's it. You now have all the necessary know-how to create
a very hot-blooded Minor. Until someone starts marketing a Rover
V8 into Morris conversion kit, this swop should give you a really
mean Moggy.
Since
this article was written it has come to my attention that a
kit for fitting Fiat engines to Minors is available from Minor
Mania Ltd, in London, England. Contact them for prices and
availability.
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